Printed Electronics

It is one of the highest growth technologies. Also referred to as flexible circuits, they are commonly screen printed onto a thin flexible substrate and used in membrane keypads for the switching circuits with a tail or ‘fpc’ protruding for connecting via tracks to a PCB.

The process requires a conductive ink, in our case pure silver, to be printed in tracks onto the thin film. The film is generally between 0.075mm to 0.28mm thick. The most common thickness for us is 0.125mm. The Stencil production is crucial to give the correct track width and quality with the correct deposit on the substrate. The ink has to be cured fully in a very well controlled oven for a specific time and temperature so that the tracks maintain relatively low resistance without losing their flexibility.

Printed electronics is a low cost option with incredible flexibility not just in design but function. Printed electronic circuits can be formed to specific geometry and adhered to the back of complex surfaces. The circuits are commonly designed for capacitive touch or populated with LEDs and switches. The introduction of printed electronics has helped in shrinking the design of products such as mobile phones.

We are now seeing printed electronics introduced into non conventional applications such as clothing, IoT wiring devices and even furniture. The market is expanding rapidly.

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One of the most recent developments is use in In Mould Structured Electronics (IMSE) which is an advancement on in mould decoration, mainly used by the Automotive industry. The printed electronics are placed in the cavity of the plastic injection mould tool so becoming an integral part of the finished moulding.

Printed Electronics are making everyday objects smart

Key benefits of Printed Electronics :

  • Ease of Production
  • Low Cost
  • Ease of integration
  • SMD capable
  • Adaptable design, totally bespoke to customers requirements
  • Robust enough for harsh environment
  • Short lead times – approximately 2-3 weeks after artwork approval
  • Suitable for simple capacitive touch applications and switch pads
  • Fast prototyping service

To discuss your Printed Electronics requirement contact us today on 01384 264700 or fill in our contact form

Find us

Unit 2 Hayes Trading Estate
Folkes Road
Lye, Stourbridge
West Midlands
DY9 8RG

sales@customark.co.uk

TEL: 01384 264700
FAX: 01384 264729
Mon - Thur 7am - 5pm

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    What are Printed Electronics? Printed Electronics refer to electronic devices or circuits created by printing conductive inks or materials onto flexible substrates like plastic, paper, or textiles. This process allows for the production of lightweight, flexible, and cost-effective electronics. What are some common applications of Printed Electronics? Printed Electronics are used in a wide range of applications, including flexible displays, RFID tags, smart packaging, sensors, wearable devices, photovoltaic cells, and medical devices. They are particularly valued in industries requiring lightweight, flexible, and low-cost electronics. What materials are used in Printed Electronics? Printed Electronics typically use conductive inks made from materials like silver, carbon, or copper, along with flexible substrates such as polyester, polyimide, or paper. These materials are chosen for their conductivity, flexibility, and durability. How do Printed Electronics differ from traditional electronics? Printed Electronics are generally more lightweight, flexible, and cost-effective than traditional electronics, which rely on rigid circuit boards. They can be produced using roll-to-roll printing techniques, allowing for faster and cheaper production at scale. Can Printed Electronics be customised for specific applications? Yes, Printed Electronics can be fully customised to meet the specific requirements of your project. Customark offers tailored designs, allowing you to specify the type of circuits, substrates, and features needed for your particular application. What are the benefits of using Printed Electronics? Printed Electronics offer several advantages, including flexibility, thin and lightweight form factors, cost-effectiveness, and the ability to be produced on a large scale. They also allow for innovative applications like smart packaging and wearable devices due to their adaptability. Are Printed Electronics environmentally friendly? Printed Electronics can be more environmentally friendly compared to traditional manufacturing methods, as they use fewer materials, consume less energy in production, and can be made using recyclable or biodegradable substrates. What printing techniques are used to manufacture Printed Electronics? Printed Electronics are typically manufactured using techniques like screen printing, inkjet printing, and roll-to-roll printing. These methods allow for high-volume, cost-effective production of flexible electronic circuits and components. Can Printed Electronics be integrated with other technologies? Yes, Printed Electronics can be integrated with a wide variety of other technologies, such as sensors, LEDs, batteries, and microcontrollers. This allows for the creation of smart, interactive devices and systems, such as wearables and smart packaging. How do I order custom Printed Electronics from Customark? To order custom Printed Electronics, contact Customark with your design and application requirements. Our team will guide you through the process, helping you choose the right materials and features to meet your specific needs, and provide a quote based on your project.